FuelActive | CCD Group

FuelActive – How does it reduce fuel contamination?

FuelActive is a unique method of delivering uncontaminated, clean fuel to the engine. Standard pickups draw fuel water and contaminants from the bottom of the fuel tank where water and sediments settle. The innovative FuelActive fuel pickup unit draws fuel from the upper level of the tank, thus avoiding the contaminants that can cause permanent damage to the engine or fuel system.

What is Fuelactive?

The patented FuelActive unit is a unique, innovative solution to the problem of fuel contamination in diesel engines. Its revolutionary pickup unit uses a floating pickup pipe that draws clean fuel from the top of the tank, thus avoiding the harmful contaminants that settle at the bottom.

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FuelActive Unit Size	Engine Size – kW
FA06	< 150 kW (201 hp) 240 liters per hour
FA10	151 kW – 450 kW (202 hp – 603 hp) 330 liters per hour
FA16	451 kW – 990 kW (604 hp – 1327 hp) 1350 liters per hour
Bespoke	Bespoke units made to order

FuelActive is a robust yet flexible solution in dealing with fuel contamination which makes it suitable for a vast array of sectors including – Mining, Transport, Agriculture, Power Generation, Civil Construction, Marine.

FuelActive Benefits

End Fuel-related Breakdowns

Burning cleaner fuel preserves the engine’s fuel-injectors and prolongs the life expectancy of your diesel engines.

Reduce Component Replacements

Burning cleaner fuel increases the life expectancy of fuel injectors, fuel pumps and fuel filters.

Reduce Maintenance

Burning cleaner fuel avoids blocked fuel filters and damaged fuel pumps, which reduce engine downtime and maintenance costs.

Reduce Fuel Consumption

Burning cleaner fuel improves fuel efficiency, which means you get more and better performance from every litre.

Reduce harmful emissions

Burning cleaner fuel enables diesel engines to emit lower levels of carbon dioxide.

Reduce Cost of Ownership

Burning cleaner fuel reduces the cost of engine maintenance while ending fuel-related breakdowns and improving the overall performance of your diesel engines.

Product Features

Easy to fit

Our skilled technicians can install the unique FuelActive unit in less than an hour. Installation is relatively simple. It can be accomplished with or without removing the fuel tank from the machine. By simply replacing the fuel pickup pipe, we vastly improve the process of feeding uncontaminated fuel to the engine.

Robust

FuelActive works in virtually all environments, from the sub-zero slopes of the Himalayas to the desert dunes of the sub-Sahara region. It operates efficiently in extreme temperatures and virtually all regions. FuelActive units deliver 4,000 litres of diesel fuel an hour and meet the highly agitated demands of an inshore speed boat.

Manufacturing Excellence

FuelActive is manufactured to very high standards. It is ISO 9001-accredited. Its steel and plastic components were chosen because they resist hydrocarbon fuels—diesel fuel, gasoline, kerosene and more. It has undergone thorough field tests and has been independently tested by a TS16949-registered filter company.

Zero Maintenance

The FuelActive unit requires zero maintenance after installation. Contamination accumulating at the bottom of the fuel tank is removed during planned maintenance procedures.

Versatile

FuelActive components withstand the daily demands of a wide range of fuels, including petrol, kerosene, adBlue and more. In addition to fitting standard fuel tanks, FuelActive units are extremely versatile. They can be designed to work in unconventionally shaped fuel tanks.

Value for money

FuelActive not only reduces long term costs but also reduces everyday operating costs meaning the unit more than pays for itself across the life span of the unit.

Common Questions

WILL I EVER NEED TO REPLACE FUELACTIVE?

FuelActive is a “fit and forget” solution that does not require replacing. Periodic (annual) inspection is recommended to ensure the integrity of the unit has not been compromised in any way.

WILL FUELACTIVE ONLY WORK IN DIESEL ENGINES?

FuelActive works effectively in hydrocarbon fuels including diesel, petrol and aviation fuel. Using FuelActive delivers benefits anywhere where there is a threat of fuel contamination interrupting operations.

HOW MUCH MAINTENANCE DOES FUELACTIVE REQUIRE?

One of the best features of the FuelActive unit is that it requires no maintenance after installation. In addition, our technicians remove contamination that accumulates at the bottom of the fuel tank during planned maintenance procedures.

IS FUELACTIVE EASY TO FIT?

It requires minimal time to install a FuelActive unit, and it’s a non-intrusive process. Our technicians can potentially install FuelActive without removing the fuel tank. They simply replace the current fuel pickup pipe with our patented unit. In most instances, a complete replacement fitting can be finished in less than an hour.